Designed for industrial-scale applications, the Mega WeldMate offers unmatched versatility. It can weld 2D bar mats, standard mesh, heavy mesh, and mega mesh, as well as 3D cages and structures by using own jigs or special jigs developed by GMT Robotics, all with exceptional accuracy.
These 2D or 3D elements can also be curved, and with the appropriate jig setup, the system can even weld tunnel segments, making it a powerful solution for complex structural needs.
In an era where efficiency is paramount, the Mega WeldMate Robot sets a new standard. With its dual production output capability, it can seamlessly operate in two or more work zones simultaneously.
Imagine this: while the robot is actively welding in one zone, your team can safely access other zones to remove completed structures and prepare new materials. This continuous workflow minimizes downtime, maximizes productivity, and ensures a seamless operation - all while maintaining the precision and craftsmanship that define your production quality.
The WeldMate seamlessly integrates quality control into your daily production process.
With 3D vision, it automatically identifies gaps between rebar and selects the most optimal welding recipe.
All data is automatically collected and compiled into a comprehensive report, serving as quality assurance for your end customer.
The WELDMATE system is designed for safe and efficient human-robot collaboration. In collaborative mode, it operates safely alongside workers at a controlled speed of 250mm/sec, eliminating the need for safety fencing.
For increased productivity, the robot can switch to industrial mode, reaching speeds of 1.2m/sec. When equipped with the appropriate safety system, it can operate at speeds of up to 4m/sec, significantly outperforming standard collaborative robots while maintaining strict safety standards.
As a standard feature, both the WeldMate and Mega WeldMate are equipped with advanced Search & Detect technology. Seamlessly integrated into our hardware and software, this system allows the robot to automatically identify the precise welding point at any intersection - whether in a link, cage, or mesh.
By intelligently compensating for jig inaccuracies, the robot not only ensures precision but also selects and loads the correct welding recipe automatically. This results in a seamless, efficient welding process with minimal manual intervention.
GMT Robotics ApS
Priorparken 833
2605 Broendby
Denmark
VAT no. DK 41198478
Phone nr. +45 71 99 41 37
E-mail: contact@gmtrobotics.com
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